Welcome to Smart Solutions
Smart Solutions case studies highlight how MCAA contractors and Manufacturer/Supplier Council members collaborate to improve productivity, manage costs, and solve real‑world project challenges. Each case study focuses on practical applications of products, technologies, and processes that deliver measurable results across mechanical construction, service, fabrication, and operations.
Through real project examples, Smart Solutions provides insight into how contractors are applying innovative solutions to streamline workflows, improve coordination, and enhance overall performance. Explore the case studies below to identify ideas, approaches, and proven practices that can be adapted to your own operations.
Latest Issue
Transforming Coordination Through Automation featuring MSUITE
Speed and accuracy are critical in the design phase of construction, and building information modeling (BIM) has improved teamwork and visibility throughout projects. However, support system layout remains a challenge. Despite significant advances in BIM workflows, contractors lose time and productivity because of inefficient manual processes in placing and coordinating hangers and supports. Software solutions like MSUITE Hangers can accelerate BIM modeling efficiency and transform MEP coordination through automation.
McKinstry Relies on MSUITE to Gain Productivity Insights Across the Enterprise
McKinstry set out to gather more insight into fabrication shop productivity and enhance the connection between its Virtual Design and Construction (VDC) and Fabrication teams. They partnered with MSUITE to improve communication and better understand the costs of work, which ultimately will help them target investments and improve overall project management.
Egan Employs MSUITE to Meet Critical Needs in the Energy Industry
Michigan-based Andy J. Egan Co., Inc., relies on MSUITE software to improve their fabrication operations, which has enabled the company to grow exponentially as it carves out a niche in the energy industry. For example, Egan credits MSUITE with helping them shave three weeks off a major power utility upgrade project.
Managing Communication, Keeping Projects On Track
Miscommunication and excessive administrative efforts led Modern to adopt MSUITE technology to manage their fabrication operations in unison with other departments. “MSUITE helps prioritize the work for our shop managers to make sure we’re on the right track,” said Jim Tedrow, piping operations leader.
Monitoring Fab Projects in Real Time with MSUITE & McCarl’s
By swapping out Excel spreadsheets for MSUITE software across multiple fabrication shops, McCarl’s Industrial and Mechanical Contractors now has real-time visibility into their workflow, not the two-to-three-day lag time. Adopting a fully digital platform has optimized workflows and increased operational efficiency.
MSUITE–TigerStop Integration Helps Gallo Mechanical Automate Fab Shop Operation, Cutting Costs and Increasing Productivity
Gallo Mechanical, the Gulf Coast’s leading mechanical and plumbing contractor, saw an opportunity to eliminate paper and automate its fabrication shop with advanced technology. After a competitive bid, Gallo selected MSUITE’s FabPro for its ability to integrate with TigerStop and track time and production in the fab shop. “From the start, the integration between MSUITE and TigerStop saved our firm $4,000,” said Ray McDonald, Gallo’s general manager and fabrication coordinator.
Using MSUITE and Prefabrication, Limbach Completes Hospital Project Two Months Ahead of Schedule
With MSUITE’s FabPro software, Limbach successfully streamlined operations in a pop-up fabrication shop with multiple trades working side-by-side, minimizing assembly and installation time. The combination of exceptional teamwork, technology, and advanced planning led to completion of the project two months early and helped the building owner save $5.6 million.
