Winter 2023 Issue

Maxair Mechanical and Victaulic Streamline Complex Med School Project From Design to Startup

For a new, state-of-the-art medical school campus, Maxair Mechanical saved valuable time by installing “miles of piping” using Victaulic products rather than welding and relying on Victaulic’s 3D models of the mechanical space to anticipate potential pitfalls and avoid costly delays. Streamlining processes at every opportunity, Maxair completed the project on time, despite labor and supply chain challenges. Victaulic is a major sponsor of MCAA23.

Victaulic

IMI TA’s Support Center Cuts Energy Costs at Oklahoma Public Safety Facility

Close collaboration between IMI TA, a branch of IMI Hydronic Engineering, and building designers led to a 23-percent savings in annual energy consumption (equivalent to $19,341) for an Oklahoma public building. The Lawton Public Safety Facility in Clay Coe, OK, is a 100,000-square-foot, four-story building with 350 working stations. The original design strategy for the facility included proportional control valves with no balancing valve on each terminal and a variable speed pump (VSP) differential pressure (DP) sensor.

IMI Hydronic

Raken Outlines Five Ways to Manage Generational Gaps on the Jobsite

From apprentices to expert craftsmen, the construction industry employs a workforce that spans multiple generations. While an age-diverse workforce brings well-rounded skills and experiences to the table, it is not always easy to manage efficiently. Employee expectations and preferred communication styles vary greatly from generation to generation. With today’s labor shortages and low employee retention rates, if mechanical contractors want to attract and keep top talent, they need to explore strategies to help their age-diverse crews work together effectively.

Raken

A&R Mechanical Overcomes Supply Chain Challenges Building Illinois Softball Center Thanks to NIBCO

Breaking ground on the Rex and Alice A. Martin Softball Training Center at the University of Illinois in April 2021, A&R Mechanical Contractors, Inc., faced the unique challenges of building during the COVID-19 pandemic and the subsequent supply chain issues. They successfully completed the project on schedule thanks to NIBCO, which manufactures more than 90 percent of its products in the United States. “I would have to say NIBCO was very instrumental in helping A&R Mechanical get this project finished in a timely fashion,” said Chris Asklund, A&R Mechanical project manager. NIBCO is a major sponsor of MCAA23.

NIBCO INC.

Therma Bridges Creativity and Collaboration with Procore’s Construction Management Platform

Therma’s steady growth and sterling reputation over the decades has been driven in part by its highly motivated and skilled innovators, each with their own approach to process—which also resulted in a disjointed recordkeeping system. They chose Procore’s scalable construction management platform to standardize their project processes and centralize their document management, creating seamless collaboration, complete flexibility across project types, and a single source of truth and project data accessible to all. Now, workers collaborate through a common platform with deep visibility into all the information they need, all available on mobile devices.

Procore

CNA Risk Control e-Talks Offer Insights Into Business Resilience

You cannot eliminate the possibility of business disruptions—but you can prepare for them. Whether the cause is a storm, a cyberattack, or another unexpected event, a sudden disruption could affect your organization at any time. To grow and thrive in an uncertain risk environment, your business needs preparation to absorb, adapt, and be resilient to disruptive events. CNA, a benefactor of MCAA23, offers a series of short podcasts (about 15 minutes each) on risk and resilience.

CNA

Miller Electric Illustrates Benefits of Induction for Welding Preheating

Welding preheating is used to ensure weld quality and reduce the chance of cracking and other defects that can result in costly rework. Preheating is commonly used in field and shop applications when welding steel or steel alloy pipes or plates that are 1” thick or more. Applications that often use preheating include power plant and structural construction, as well as pipe fabrication. Here, Miller Electric outlines four common methods for welding preheating and how to choose the best option for your application.

Miller Electric Mfg. Co.

Harder Mechanical Tackles Welder Shortage, Amps Up Productivity With Novarc’s Spool Welding Robot

By implementing Novarc’s Spool Welding Robot (SWR), Harder Mechanical Contractors has minimized their need for highly skilled welders and increased productivity from an average of 120 factored diameter inches (FDI) per shift to more than 200 FDI, while also achieving a repair rate of 0 percent and maximizing arc-on time. Moreover, because the SWR is a collaborative robot—or cobot—Harder Mechanical can assign less experienced welders to operate the machine, significantly improving shop productivity and resulting in high-quality welds every single time.

Novarc Technologies Inc.

FARO Offers Five Tips for Maximizing Profitability With 3D Reality Capture

When processes are not aligned at every stage of a construction project, costly delays and unnecessary expenses are inevitable—and in the worst-case scenario can even result in legal disputes. Communication with stakeholders, the ability to monitor site progress, and the interconnected nature of construction work can all pose challenges to your bottom line.

FARO Technologies, Inc.

Pipe Fabrication Institute Standards Help Contractors Meet Demanding Criteria

Complex and sensitive facilities—such as nuclear and fossil fuel plants, refineries, steel and paper mills, chemical processing plants, and semiconductor and pharmaceutical manufacturing plants—require sophisticated piping systems. These systems must perform under great stress while adhering to strict safety, health, and governmental regulations. Relying on well-developed, industry-recognized standards ensures that your work meets even the most demanding criteria.

Pipe Fabrication Institute

JPG Increases Efficiency, Builds Business With Zurn SmartPro Monitoring

JPG Plumbing & Mechanical Services’ adoption of new oil and grease interceptor monitoring technology from Zurn has significantly reduced pumping overspend and minimized the risk of backups for JPG’s customers. The increased monitoring is translating into more tank repair and replacement work as customers gain better visibility into their systems. Zurn Elkay Water Solutions is a benefactor of MCAA23.

Zurn Elkay Water Solutions

ServiceTrade Helps B&W Mechanical Put Customers First, Building Long-Term Loyalty

B&W Mechanical, one of the largest mechanical contractors in the Southeast, chose ServiceTrade software to help them make the move from paper to digital, shortening the time it takes to provide quotes for repairs. Swift, detailed, clear communication is one way that B&W builds trust that leads to long-lasting customer relationships.

ServiceTrade

A. O. Smith Water Heaters Provide Reliable Hot Water at Any Hour for Hotel Guests

A hospitality industry veteran opted for A.O. Smith for a dependable water heating solution for a new four-story Hampton Inn in Ashland City, TN. “Hampton Inns thrive on being local,” said hotel general manager Sammy Naquin, “so it made sense to turn to A. O. Smith, who is right here in Ashland City, for a solution.” Naquin worked closely with A. O. Smith, which specified two 750,000 Btu/hr Cyclone® XL commercial gas water heaters, recommended for the hotel’s size and water heating demands.

A. O. Smith

Bluegrass Hydronics and Pump Turns Emergency Replacement Into No-Cost Upgrade With Delta Cooling Towers

By installing antimicrobial cooling towers from Delta Cooling, Bluegrass Hydronics and Pump helped a rural Kentucky school district qualify for a federal grant to replace a failed tower and another nearing the end of its life. The units solved the two biggest issues the school district was facing: budget constraints and the need for durable solutions.

Delta Cooling

Engineered Water Heater Solutions Versus Field-Devised Methods: Advice From Reliance Worldwide Corporation

Confidence in your installation and its reliability are important to any contractor, but labor shortages and economic constraints can often make you feel like you have to choose between speed, cost, and quality. Balancing all three can be a challenge, especially when it comes to water heater installations. Water heater supports, in particular, often get cobbled together using leftover jobsite materials or other makeshift methods in hopes that they will keep the unit stable in the long run. While this may be the cheapest solution in the moment, it is not the best choice for your budget or your reputation.

Reliance Worldwide Corporation

Stand Out by Incorporating Inclusive Restroom Design: Tips From Sloan

Barrier-free, accessible, and inclusive design is an important trend in building. Planning for a commercial restroom with all users in mind, regardless of ability, gender, or age, makes for a safer and more comfortable restroom that is easy for anyone to use. Contractors who embrace the concepts of inclusive design can stand out as partners who put users’ needs first, and Sloan, a benefactor of MCAA23, has innovative products to help. Inclusive design is pivotal for supporting people with disabilities and complying with Americans with Disabilities Act (ADA) guidelines. It is also important as society’s awareness of gender identity grows.

SLOAN

Ridge Tool Company Offers Tips for Selecting Ergonomic Tools to Minimize Strain, Increase Productivity

Not long ago, the impact of a tool on its user was not given much thought when it came to tool design. Today, thanks to advancements in technology and a better awareness of how repetitive use of a tool can contribute to injury, ergonomic tool design is becoming the norm. To help ensure you are making the best equipment investment for your team, here are basic ergonomic tool features to look for.

Ridge Tool Company

F+F Mechanical Slashes Pipe Cutting Time and Labor Costs With Watts-Mueller Machine

Recognizing that pipe fabrication was slowing down its prefabrication process, F+F Mechanical Company invested in a Watts-Mueller pipe cutter that dramatically improved speed and quality while decreasing labor costs. In fact, thanks to the efficiencies gained from prefabrication using the Watts-Mueller machine, F+F Mechanical recently completed a full boiler room change-out for a hospital in just three months.

Watts-Mueller